We design and implement customized DC electric motor test benches tailored to your specific needs. From the outset, we consider the high testing requirements and the typically wide variance of test specimens during the conception of your development test bench. We utilize proven hardware and software solutions and fine-tune them to your requirements.
During the mechanical design of your DC motor test bench, we prioritize short and user-friendly setup times. Combined with the actuators chosen for your specific needs, we create a flexible and adaptable test system that meets your current and future demands. Our bespoke automation solution can be seamlessly integrated into your existing processes and toolchains, enabling high synergy and consistency in your test environment, allowing flexible personnel deployment with minimal training efforts.
We also offer high-quality, integrated solutions for environmental simulations. If desired, you can receive your Power Pack test bench as a turnkey solution from a single source.
Our DC electric motor test benches are designed for the characterization of electric actuators during development and series production. The properties of electric actuators can be optimized and validated under environmental conditions.
Our BLDC electric motor test benches are used for development-accompanying tests and functional validation of drives for active vehicle dynamics systems. System functions can be optimized and validated under environmental influences, typically using standardized tests with synthetic setpoint profiles.
The drive technology simulates the acting torques and speeds and thus significantly determines the performance and also the possible area of application of your DC electric motor test bench.
The selection of suitable actuators, their dimensioning and the design of the control system are model-based for the test cases to be mapped, taking into account the properties of all relevant test specimens. In addition to your specific requirements for speed, control accuracy, dynamics, latency and synchronization behaviour, we naturally also take into account the investment and operating costs.
When conceptualizing and designing the mechanical structure of your electric motor test bench, we attach great importance to
Naturally, we offer you suitable and fully integrated solutions for the temperature control or air conditioning of your test specimen.
Solutions from various manufacturers have become established for residual bus simulation and communication with the test object. We integrate your preferred hardware and software solutions into your steering test bench, ensuring that you can continue to use your established processes and toolchains. This allows you to utilize synergies and deploy your personnel flexibly.
The on-board power supply simulation is used for the electrical power supply of the test object. In the simplest case, this module comprises a recuperating power supply unit, monitored power contactors for the automated switching of the terminals and measurement technology for recording the currents and voltages.
There are also various expansion options. Examples include highly dynamic power supply units, an additional logic supply or the integration of SuperCaps for voltage stabilization for dynamic load cases. Other options include a connection option for external battery simulators or power supply units.
Measurement technology is another key component of an electric motor test stand. Depending on your requirements and wishes, our measurement technology team will develop various implementation options if necessary and discuss the advantages and disadvantages, existing conflicts of interest and expansion options with you. Here too, we are not tied to any particular manufacturer, so we can work with you to develop and implement the solution that best suits your requirements and boundary conditions.
We offer you customized software and hardware solutions for your electric motor test bench, tailored to your individual tasks and requirements. When designing suitable system and function architectures, we naturally take your existing automation solutions, processes and toolchains into account in addition to your standards, preferred lists and equipment regulations. If necessary, we implement individual interfaces, e.g. for the integration of additional peripheral devices, communication with higher-level automation systems or for the integration of the test environment into your database systems.
Please fill in the form and we will get in touch with you as soon as possible.